Help removing '02 Sonata rear rotors

Discussion in 'Hyundai Sonata' started by dkortz, Jul 23, 2008.

  1. dkortz

    dkortz Guest

    I need to replace the rear rotors on my 2002 Sonata V6. It has the
    rear disc brakes with the internal parking brake that is like a mini
    drum brake inside the rotor. The rotors will not come off because of
    the parking brake shoes are contacting the inside of the rotor and, I
    assume, because there is a ridge of rust as there would be with
    conventional drum brakes. I removed the adjustment plug and located
    the star adjuster but it (on both sides) is rusted solid and I only
    managed to break the teeth off the adjuster trying to turn it to
    release the shoes. I tried a puller but it only pulled the whole
    parking brake assembly with the rotor and I backed off before
    something broke. The diagrams and information of the HMA service site
    is not very helpful for this procedure. I Would greatly appreciate
    any suggestions for removing the rotors. Thanks in advance for your
    help. Dave
     
    dkortz, Jul 23, 2008
    #1
  2. dkortz

    hyundaitech Guest

    Don't be afraid to use a hammer. I cannot actually recall a time where th
    parking shoes actually stuck to the rotor. Usually, the rotor is ruste
    onto the hub.

    Of course, I'm assuming you're replacing the rotors. If not, you'll nee
    a heavy plastic hammer
     
    hyundaitech, Jul 27, 2008
    #2
  3. dkortz

    dkortz Guest

    Thanks - yes I'm replacing the rotors (hopefully) but the old rotor is
    free of the hub - it comes off about 1/4 inch before it gets caught up
    on the parking brake shoe. I've ordered a parking brake hardware kit
    and when I get it I'll try to break the adjuster free with a chiesel.
    The emergency brake is dragging inside the rotor and I think it has
    worn a ridge that is holding it in. This car sat most of last winter
    and that probably has something to do with the problem. When I tried
    to pull the rotor with a puller the hub actually came about an inch
    off of the hub, but I could look behind it and see that it was pulling
    all of the brake springs right off the backing plate and I didn't want
    to do more damage than good by breaking something inside the rotor
    then having it still stuck on.
     
    dkortz, Jul 28, 2008
    #3
  4. dkortz

    631grant Guest

    I would also spray as much Liquid Wrench as possible through the brake
    adjusting hole. Since you are replacing everything, you have nothing to
    lose. Maybe that will free your star adjuster. Are you sure you are going
    the right direction on the adjuster? They usually are different from side
    to side of the car. Soak the heck out of it and let it sit for a day.

    Thanks - yes I'm replacing the rotors (hopefully) but the old rotor is
    free of the hub - it comes off about 1/4 inch before it gets caught up
    on the parking brake shoe. I've ordered a parking brake hardware kit
    and when I get it I'll try to break the adjuster free with a chiesel.
    The emergency brake is dragging inside the rotor and I think it has
    worn a ridge that is holding it in. This car sat most of last winter
    and that probably has something to do with the problem. When I tried
    to pull the rotor with a puller the hub actually came about an inch
    off of the hub, but I could look behind it and see that it was pulling
    all of the brake springs right off the backing plate and I didn't want
    to do more damage than good by breaking something inside the rotor
    then having it still stuck on.
     
    631grant, Jul 28, 2008
    #4
Ask a Question

Want to reply to this thread or ask your own question?

You'll need to choose a username for the site, which only take a couple of moments (here). After that, you can post your question and our members will help you out.