96 hyundai 1.5 DOHC NO SPARK

Discussion in 'General Motoring' started by pulsarbird, Mar 22, 2006.

  1. pulsarbird

    pulsarbird Guest

    If not for the kindness of strangers,,,
    I have a 1.5 DOHC that has no spark. I am trying to find the information that
    will tell me what the readings are supposed to be for the coil and crankshaft
    sensor and camshaft sensor. I have seen several sites with information on it,
    but some show a transistor pack and some do not.
    Is there some place to get this information? I just got the car yesterday.
    The guy I bought it from just replaced the coil pack and that didn't solve
    the problem. I have power on the harness to the cam sensor. I have power on
    the coil. it seems it is not getting the trigger signal to spark. Any ideas?
     
    pulsarbird, Mar 22, 2006
    #1
  2. pulsarbird

    hyundaitech Guest

    Check www.hmaservice.com. You'll need to register for an account, but it's
    free. I'd put the betting-man's best odds on the crank sensor. The
    camshaft sensor won't cause this issue-- the car should still start.
     
    hyundaitech, Mar 22, 2006
    #2
  3. Thank you for the advice. I joined that site and got a lot of good
    information. It is lacking on this particular motor though. I have power
    going into the cam sensor but no signal I think. Is there a way to check the
    crank sensor without changing it? The book I have does not give the specs for
    the readings. thank you again.
     
    pulsarbird via CarKB.com, Mar 23, 2006
    #3
  4. pulsarbird

    hyundaitech Guest

    I don't recall whether they give any resistance specs. Typically, the best
    way to check a crank (or cam) sensor is to attach a scope to see if you're
    getting the proper waveform. I don't recall whether the sensor on this
    vehicle generates a square wave or an ac sine wave. For the square wave
    variety, you'll need power and ground to the sensor, so be sure to check
    for those items in that case. The ac variety on the other hand, must
    simply produce the sine wave. Remember, the vehicle will still start even
    if the cam sensor is bad.

    If you have access to an OBD-II scanner, you could check for trouble
    codes. A code for the crank sensor is the primary hint that you should
    look there.
     
    hyundaitech, Mar 23, 2006
    #4
  5. I do not have an obd2 scanner. I am trying to find one. I do have an old
    oscylliscope. I hooked it up to see what was happening. I am getting a signal
    out of Crankshaft Position Sensor A when I put the positive lead on the wire
    and the negative lead on the ground. I do not get the same reading or any
    reading out of the CPS B. Does this indicate that it is bad? How else can I
    test it without the car running? What else could cause a no spark condition?
    I have replaced the coil pack with another one. I just replaced the cam
    sensor. I have checked all the fusable links. I have power at the coil. I
    just don't have spark. I would be very grateful for your assistance. Thank
    you very much.
     
    pulsarbird via CarKB.com, Mar 23, 2006
    #5
  6. what happened to the 8 lines? I needed to know what was said!
     
    pulsarbird via CarKB.com, Mar 24, 2006
    #6
  7. pulsarbird

    hyundaitech Guest

    What are Crankshaft Position Sensor A and CPS B? Your car should only have
    one crankshaft position sensor.

    A quick look at the schematic (ETM tab, fuel section) shows a shielding
    wire and two signal wires. If you hook the scope between the two signal
    wires you should get an ac signal (similar to a sine wave) when cranking.
     
    hyundaitech, Mar 24, 2006
    #7
  8. Well you will not believe this one! I bought another crankshaft position
    sensor and it did not solve the problem. I put the new one in and hooked up
    the scope just like you said. I tried to turn it over and the stupid thing
    started sparking all over the place. I was getting spark but not at the right
    times. I tried to turn it over and I could hear it back fire and try to start.
    But the signal is somehow coming from my oscilliscope not the sensor.

    The crank sensor has three wires on it. One is the one that goes to Crank
    Position A and one goes to crank position sensor B. Those two are the ones
    doing this. Would the CPU be bad? Is there a power line that could be bad
    powering up the CPU?
    I also have a power problem with the windshield wipers. The power line that
    goes to the motor does not have power. If I jump it to the battery, I get
    full function of the wipers. Could these two things be related somewhere in
    the power lines?
    By the way, I am a licensed Automotive Electrician. I just have not had this
    problem before.
    By the way, it is a 1.8 not a 1.5.
    Well, any more suggestions? I want to thank you for all you have done alreay.
    You have helped so much. Thank you. I really mean it.
     
    pulsarbird via CarKB.com, Mar 24, 2006
    #8
  9. I just found out that this car has been wrecked before. It had front end
    dammage. He told me he drove it from California to Michigan after the crash.
    It sat for a while and then wouldn't start. Could it be the SRS module under
    the center console? I looked. There are no air bags in the car. I didn't
    notice that before. Could this be why I have no spark? I am not familure with
    the safety cut off that Hyundai uses. Can this be bypassed?
     
    pulsarbird via CarKB.com, Mar 25, 2006
    #9
  10. pulsarbird

    hyundaitech Guest

    Let's back up a little. I assumed you had an accent because you said you
    had a 1.5 DOHC. What kind of car are we working on?

    The air bag system is in no way related to starting/not starting.

    Does the check engine lamp illuminate when you turn the key to the "on"
    position? If not, then we need to figure out why the computer isn't
    turning on. If you don't have power to the wipers, then you might look at
    that circuit first. Could be a common cause. I'd check all the fuses,
    even the large slow blow fuses, and especially the one in the small fuse
    box on the positive battery cable (if you have one).
     
    hyundaitech, Mar 27, 2006
    #10
  11. Car 1996 Elauntra 1.8. Car was wrecked and has no airbags. I origionally
    thought it had a 1.5 but it is a 1.8.The check engine light is on when the
    key is os. I have a signal coming from the crank sensor and from the cam
    sensor. I have power at the coil. I have replaced the cam sensor, crank
    sensor and coil pack. No spark. I have no idea if the cart has other problems.
    I hooked up a scan tool and no codes were set. The only time I had any kind
    of spark was when I did what you said and hooked my scope up to the two wires
    on the crank sensor. When I did that it tried to start, but the spark was all
    wrong. No scope no fire. All fuses have been checked with a meter.If the car
    was in an accident, wouldn't the cpu shut off or some other device shut
    something off? The guy said he drove the car to Michigan from California
    after he had the car repaired from the accident. He said it just wouldn't
    start one day. I have tested everything I can think of. Something is keeping
    the coil from getting the fire signal or the signal to break the power to
    cause the coil to fire. What else could it be? I really am stumped.
    Thank you again for your assistance. I hope that Hyundai appreciates what you
    are doing for them. I sure do.
     
    pulsarbird via CarKB.com, Mar 27, 2006
    #11
  12. pulsarbird

    hyundaitech Guest

    Now that I've looked at the correct schematic, I see it's pretty much the
    same as the Accent anyway. The fact that whatever it was you did at the
    crank sensor wires caused a spark I would think means that the system is
    capable of producing spark once it sees this signal.

    I've heard of cases of the wheel coming loose from the crankshaft. If
    your the end of the old sensor is damaged, that may be the problem. Even
    if it isn't damaged, it may be worthwhile to pull the sensor out and
    attempt to move the wheel with a screwdriver to see if it's loose.

    I've seen cases where the crank and cam were enough out of time for the
    engine to not fire. Pull the upper timing cover and check the cam
    sprocket for proper position. If it's okay, break the cam sprocket bolt
    loose (don't take it out, just loose enough so that it will turn freely).
    Have someone crank the engine and watch to see that the bolt and sprocket
    both turn. If the sprocket turns, but the bolt doesn't, that means the
    alignment dowel has broken and the camshaft is out of position with the
    sprocket (usually caused by the camshaft seizing in the head). I've seen
    this on some cars that were starved for oil for one reason or another.

    It seems you're on the right track here, that it's an issue with the crank
    sensor. Actually, I think I may have an idea. With the crank sensor in,
    disconnect the cam sensor. If the coil sparks when you crank the engine,
    there would definitely be a timing issue between the crank and cam
    sensors; i.e. disconnecting the cam sensor removed the confusing issue.
    Keep in mind that if this is the case, the car still won't start, you will
    have simply verified that the camshaft isn't properly timed with the crank.
    At this point, since you have no codes, my gut feeling is that you have a
    mechanical issue. But, then again, it's difficult when I'm not actually
    looking at the car.
     
    hyundaitech, Mar 27, 2006
    #12
  13. Thanks again for your assistance. The crank sensor is located by the flywheel.
    I do not see any ring or anything to trigger the crank sensor besides the
    teeth of the flywheel. I was unplugging things to check for a bad connection
    when I noticed something. When I unplugged the SRS module between the seats,
    I tried to start it. nothing. ZI plugged it back in and when I did I tried to
    start it and I got one spark. I had the #1 plug wire hooked to a spare plug.
    It sparked one time and that was it. I unplugged it again but it didn't do it
    again. Are you sure there is nothing that that box could affect? I believe
    that this is a power problem somewhere. I hate to go testing around the ECM.
    I have an analog meter for that, but I still don't like it.
    I know the injectors are getting a signal. I tested that with a noid light.
    It seems like everything is working, but there is something stopping the
    signal getting to the coil. On the Hyundai site it states something about a
    code being set indicating a wreck and to replace the CPU. Could that be the
    case? Is there a test to find out? I hate to keep replacing parts. Is there a
    table that tells what the readings are supposed to be for the CPU and the SRS?

    Once we get this running, I will have to name it after you! lol. Thank you my
    friend. This Forum is the greatest. Hyundai should be very proud to have you.
     
    pulsarbird via CarKB.com, Mar 28, 2006
    #13
  14. Sorry forgot to tell you. The Crankshaft sensor was dammaged. I looked at the
    end of it and the end looked like the flywheel hit it. That is why I replaced
    it. But it looked like it got hit during the accident it was not scrapped up
    real bad. It was just dented and looked like the teeth of the flywheel. But
    the dent was pretty minor. It must have worked since he drove it here from
    California. Can I replace the SRS module without replacing the airbags?
     
    pulsarbird via CarKB.com, Mar 28, 2006
    #14
  15. pulsarbird

    hyundaitech Guest

    You don't want to replace the SRS module. That's the module they're
    referring to when the talk about setting a crash code and needing to
    replace the ECM. Some things don't translate well from the Korean. When
    the manuals for your car were printed, any computer was called an ECM. It
    can be quite confusing if you're not very comfortable with exactly what's
    going on.

    Again, it has nothing to do with your starting problem. The fact that
    unplugging and replugging the SRS module and then attempting to start
    allowed one spark is likely nothing more than coincidence. If the ECM
    thinks it knows what's happening and then gets confused, then you would
    get exactly this one spark scenario. It probably has everything to do
    with the exact position of the engine when you cranked and nothing more.

    If I recall correctly, your crank sensor bolts into the cylinder block,
    not the transmission bellhousing, right? If so, there should be teeth on
    a wheel attached to the crankshaft inside that hole. If it bolts into the
    bellhousing, it reads the flywheel (manual) or stamped flexplate
    (automatic), but I'm pretty sure that system was only used on the Scoupe,
    not the Accent or Elantra.

    So, here's the deal. The fact that the inside end of the crank sensor was
    damaged is your big clue. If there is no damage to the outside portion,
    then you definitely have a problem with the tone wheel (the wheel with the
    teeth that's attached to the crankshaft-- see the three possibilities
    above). Even if there is damage on the outside portion of the crank
    sensor and it was damaged by collision, it could have dented the tone
    wheel and this could be causing the problem. Wherever this tone wheel is,
    you need to check for it being bent, damaged, broken, or loose.
     
    hyundaitech, Mar 28, 2006
    #15
  16. I think you have got it pinned down. Thank you so much. Next question is
    where can I get the information on how to change that tone wheel? Do I have
    to drop the pan to get to it? My book does not go into any detail on that
    item. I did look so I wouldn't be taking up your time needlessly. I hope that
    this information will help a lot of people with this issue. Any information
     
    pulsarbird via CarKB.com, Mar 29, 2006
    #16
  17. I tried to move the wheel with a screwdriver. It does turn without the motor
    moving. I think you found my problem. I shouldn't be able to move it with a
    screwdriver right? It should be solid to the flywheel or something. Now I
    just have to find out how to tighten it back up or replace it.
     
    pulsarbird via CarKB.com, Mar 29, 2006
    #17
  18. pulsarbird

    hyundaitech Guest

    That's the deal. It shouldn't move without the engine turning. You'll
    need to drop the oil pan to look at it. I've never actually worked on one
    with this issue, but I've seen it. I don't recall whether you can get the
    wheel off the crankshaft or whether the crank counterweights are in the
    way and you need to replace the whole crankshaft.
     
    hyundaitech, Mar 29, 2006
    #18
  19. pulsarbird

    hyundaitech Guest

    I forgot to mention, either way, you'll need to remove the crankshaft from
    the engine.
     
    hyundaitech, Mar 29, 2006
    #19
  20. WEll, Thanks to you, Mystery solved! I pulled the transmission and most of
    the front end. I puled the pan and found that the tone wheel eas indeed
    broken from the crank. It has teeth missing on one spot. I have the crank
    ready to pull. I just have to remove the bolt to the crank pulley and then
    all the rods and bearings.
    I have not seen how bad the end of the crank is. I hope it is repairable.
    Should I replace everything under her now? It has 101,000 miles on it. If so
    what should I replace? Thanks again for all your help.
     
    pulsarbird via CarKB.com, Mar 30, 2006
    #20
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